业界采用 HDMI 控制系统 · 目视化管理 · MES 系统终端
五年自主研发 · 电磁传感技术 · 绝对值粘度测量
Industry-Leading HDMI Control System · Visual Management · MES System Terminal
5 Years of Independent R&D · Electromagnetic Sensing Technology · Absolute Value Viscosity Measurement
行业痛点
Industry Challenges
印刷与涂布行业长期面临粘度管控难题，制约了生产效率与产品品质的提升。
The printing and coating industries have long faced viscosity control challenges that constrain improvements in both production efficiency and product quality.
大量依赖人力物力进行人工校准和手动测量对比，效率低下且误差大，无法实现标准化生产。
Heavy dependence on manual calibration and measurement comparison leads to low efficiency and high errors, making standardized production impossible.
印刷和涂布过程中粘度波动难以精确控制，直接影响印刷质量，导致废品率居高不下。
Viscosity fluctuations during printing and coating are difficult to precisely control, directly impacting print quality and resulting in persistently high defect rates.
智能工厂建设无法绕开粘度绝对测量这一课题。若无法实现类似张力的绝对值控制，印刷智能化板块将始终缺失。
Smart factory initiatives cannot bypass absolute value viscosity measurement. Without tension-like absolute control, intelligent printing will always remain incomplete.
每次更换订单需重新调整粘度参数，耗时费力，难以快速响应多批次、小批量的柔性生产需求。
Each order change requires re-adjusting viscosity parameters — time-consuming and labor-intensive, making it difficult to respond quickly to flexible multi-batch, small-lot production demands.
研发背景
R&D Background
东莞市玛仕特自动化科技有限公司专注于流体粘度控制方案，应用行业涵盖印刷包装，采用进口核心配件，用于油墨粘度和胶粘剂粘度控制设备。 产品是业界采用 HDMI 控制系统应用于现场控制、目视化管理、可作为 MES 系统终端，提供全方位的现场分析数据。
Dongguan MASHITE Automation Technology Co., Ltd. specializes in fluid viscosity control solutions, serving the printing and packaging industry with imported core components for ink and adhesive viscosity control equipment. Our products are the industry's first to adopt an HDMI control system for on-site control and visual management, functioning as an MES system terminal that provides comprehensive on-site analytical data.
公司汇聚了一批在行业深耕 20 至 30 年的资深工程师与管理骨干。团队成员曾任职于印刷包装企业核心管理岗位， 深刻理解行业发展方向与痛点所在。由懂算法、懂设计落地、懂实战的技术人才组成，历经 五年独立研发， 完全迭代原有超声波谐振粘度控制器，推出了新一代 FASHIDE 智能粘度控制系统。
We have assembled a team of senior engineers and management professionals with 20 to 30 years of deep industry experience. Team members have served in core management positions at leading printing and packaging enterprises, with a profound understanding of industry direction and pain points. Composed of technical talent skilled in algorithms, design implementation, and practical application, after five years of independent R&D, we fully replaced the original ultrasonic resonance viscometer and introduced a new generation of products — the FASHIDE Intelligent Viscosity Control System.
产品推出前进行了充分的重复性验证，关键易损气动阀门已通过 500 万次寿命验证， 确保产品在严苛工业环境下的长期可靠运行。
Prior to launch, extensive repeatability testing was conducted. Key pneumatic valves have passed 5 million cycles of life validation, ensuring long-term reliable operation under demanding industrial conditions.
检测原理
Detection Principle
FASHIDE 采用先进的落球速度检测算法，将传感器数据与察恩杯标准关联，实现工业级精度的粘度绝对值测量。
FASHIDE employs advanced falling ball velocity detection algorithms to correlate sensor data with standard Zahn cup measurements, achieving industrial-grade precision in absolute viscosity measurement.
采用电磁传感器（特定场合支持光学测量传感器），精确检测落球在流体中的下降速度，获取原始运动数据。
Electromagnetic sensors (with optical sensor support for specific applications) precisely measure the descent velocity of the falling ball within the fluid to capture raw motion data.
通过一系列专有算法，将落球速度数据与察恩杯标准关联，直接换算为粘度绝对值，无需中间转换步骤。
A series of proprietary algorithms correlate falling ball velocity data with standard Zahn cup specifications, directly converting readings into absolute viscosity values without intermediate conversion steps.
通过密码系统完成参数校验校准后，检测数据可直接调用使用，重复精度高，无需反复对比现场量杯。
Once parameter verification and calibration are completed through the security system, detection data is ready for direct use with high repeatability — no need for repeated manual cup comparisons.
核心优势
Key Advantages
FASHIDE 在干扰抑制、控制精度、系统集成等多个维度实现突破性进展。
FASHIDE delivers breakthrough progress across interference suppression, control accuracy, system integration, and more.
不受搅拌器干扰，不受隔膜泵流速干扰，几乎不受外部环境影响，保障检测稳定性。
Immune to agitator interference, diaphragm pump flow variations, and nearly unaffected by external environmental factors, ensuring stable detection performance.
系统检测粘度数据与现场察恩杯数据误差 < 0.2 秒，达到工业级高精度标准。
System-detected viscosity data deviates from on-site Zahn cup readings by less than 0.2 seconds, meeting industrial high-precision standards.
气压 ≥ 0.4 MPa 即可稳定运行，低于印刷机和涂布机 > 0.6 MPa 的气压要求，部署门槛低。
Stable operation at air pressure ≥ 0.4 MPa — below the typical > 0.6 MPa requirement of printing and coating machines, lowering deployment barriers.
检测装置与控制装置独立分开，能很好地保障循环桶内粘度的一致性和稳定性。
Detection unit and control unit operate independently, effectively ensuring consistency and stability of viscosity within circulation tanks.
所有电器插头及信号入口均采用防呆设计，无需指引即可安装，更换零件方便快捷。
All electrical connectors and signal ports feature foolproof (poka-yoke) design, enabling tool-free installation and rapid component replacement.
中央集成系统支持储存订单编号或客户编号，一键式导入恢复各色组目标粘度值。
The central integrated system supports storing order numbers or customer codes for one-click restoration of target viscosity values across all color stations.
基于3号察恩杯标准，支持 9.0 秒至 93 秒全范围无缝检测，覆盖油墨、涂料等各类介质粘度需求，一机多用无需换型。
Based on standard No. 3 Zahn cup specification, supports full-range seamless detection from 9.0 to 93 seconds, covering ink, coatings, and other media types — one machine, no model changes needed.
技术规格
Technical Specifications
| 参数项目Parameter | 规格指标Specification | 备注说明Notes |
|---|---|---|
| 检测原理Detection Principle | 电磁传感器落球速度检测EM Sensor Falling Ball Velocity | 特定场合支持光学测量传感器Optical sensors supported for specific apps |
| 检测精度Accuracy | 误差 < 0.2 秒（察恩杯当量）Error < 0.2 s (Zahn Cup Equivalent) | 通过系统参数校验校准后After system calibration |
| 最低运行气压Min Operating Pressure | ≥ 0.4 MPa≥ 0.4 MPa | 低于印刷机/涂布机标准气压要求Below standard printer/coater pressure |
| 关键阀门寿命Key Valve Lifecycle | ≥ 500 万次≥ 5 Million Cycles | 气动阀门已完成寿命验证Pneumatic valve validation completed |
| 干扰抑制Interference Suppression | 抗搅拌器、隔膜泵及环境干扰Resistant to agitator, pump & environment | 几乎不受外部环境影响Nearly unaffected by external factors |
| 配方存储Recipe Storage | 支持订单/客户编号存储与一键恢复Order/Customer code storage & restore | 中央集成系统版本支持；单机版暂不支持Central integrated version only |
| 系统架构Architecture | 检测与控制独立分离设计Independent separation design | 保障循环桶内粘度一致性Ensures circulation tank consistency |
| 安装设计Installation Design | 模块化防呆设计Modular Poka-Yoke Design | 所有接口无需指引即可安装All interfaces installable without guidance |
应用场景
Application Scenarios
FASHIDE 已在多类生产场景中得到验证，助力企业实现精益生产目标。
FASHIDE has been validated across diverse production scenarios, helping enterprises achieve lean manufacturing goals.
我们上线 FASHIDE 后，色组粘度的稳定性显著提升，换单时间从原来的 20 分钟缩短到 3 分钟，废品率大幅下降。真正实现了粘度的标准化管控。
Since deploying FASHIDE, color station viscosity stability has improved significantly. Job changeover time was reduced from 20 minutes down to 3 minutes, with a substantial drop in defect rates. We've truly achieved standardized viscosity control.
以前靠工人手动量杯，每班要测十几次，误差还大。用了 FASHIDE 以后，系统自动检测自动补液，工人只需盯屏幕就行，人力成本省了一大截。
We used to rely on workers manually measuring with cups over ten times per shift, with large margins of error. With FASHIDE, the system automatically detects and replenishes fluid — operators just monitor the screen. Labor costs dropped dramatically.
我们工厂在推进智能制造升级，粘度绝对值控制是绕不开的一环。FASHIDE 是目前市场上少有的能真正做到绝对值粘度测量的产品，值得信赖。
Our factory is advancing smart manufacturing upgrades, and absolute value viscosity control is an essential piece. FASHIDE is one of the few products on the market capable of delivering true absolute viscosity measurement — highly reliable and trustworthy.
让您的印刷与涂布生产线从今天起，拥有真正意义上的粘度绝对值控制能力。
Give your printing and coating production lines true absolute-value viscosity control capability — starting today.